> I would try BCL's Easy PDF - it installs as
> a virtual printer and it works very well.
> I have looked all the free ones and they are
> all crap. I have spent $50 on a different
> one and it was crap. I would love to see if
> you found a free one - I just could not....
> Good luck
You get what you pay for with some software.. literally

I use a couple of solutions
For items I'm emailing Jaws http://www.jawspdf.com
$79.00US

If you have your web site hosted on a server running php then here are 2 solutions that create pdf's on the fly.

Open Source:
http://www.rustyparts.com/pdf.php

Commercial:
http://www.interakt.ro/products/PDFreports/index.php

Works great cos all you do is place the document in as html and the pdf oly gets created when the link is clicked.